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Critical Fabrication Contracts
- In the highly demanding sectors of Heavy Engineering, Oil & Gas, and Construction, the integrity of critical equipment dictates the safety and success of the entire facility. We specialize in executing Critical Fabrication Contracts, providing elite, specialized labor solutions directly at our clients’ manufacturing workshops. Recognizing that top-tier EPC firms and heavy engineering manufacturers often face capacity constraints or require niche expertise for complex builds, we seamlessly integrate our dedicated workforce into your existing operations. By deploying our own highly skilled manpower under our own stringent supervision, we transform your shop floor into a high-efficiency production engine, ensuring that your most complicated fabrication projects are executed with uncompromising precision.
- At the core of our fabrication capability is an elite cadre of certified welders, experienced fitters, and expert riggers who possess deep domain knowledge in heavy metalworking. We take absolute ownership of the most technically challenging phases of the fabrication lifecycle. Our team excels in advanced metal forming—including precise plasma and gas cutting, complex dish end (D/End) forming, heavy shell rolling, and intricate nozzle cutouts and setups. We bring a craftsman’s attention to detail to the fabrication of critical components and sub-assemblies, ensuring that every shell, dish end, and small assembly aligns perfectly with exacting engineering tolerances and international codes.
- Beyond forming and initial fabrication, we provide end-to-end oversight through the final assembly and finishing stages, ensuring your equipment is fully optimized for field deployment. Our comprehensive on-site execution encompasses critical post-weld activities, including coordinating Heat Treatment, conducting rigorous Hydro-Testing, and executing precise Shot Blasting and Painting processes. By taking full accountability for both the skilled labor and the supervisory management of these specialized tasks, we allow our clients to scale their production capacity seamlessly, mitigate workforce-related bottlenecks, and guarantee the delivery of flawless, audit-ready equipment to the end user.
Standard Critical Fabrication Services
To support the complex equipment manufacturing needs of our clients, we provide a comprehensive suite of specialized in-shop fabrication services, including direct supervision & survellience in other functions like QA/QC, Documentation & Safety:
Turnkey Labor Deputation & Supervision
- Deployment of a complete, self-managed workforce (certified welders, fitters, riggers, and supervisors) to execute specific fabrication contracts within your facility.
Precision Metal Forming & Cutting
- Expert execution of plasma and gas cutting, heavy plate rolling for shells, dish end (D/End) forming, and precise nozzle cutouts and fit-ups.
Component & Sub-Assembly Fabrication
- Specialized fabrication of critical vessel components, including shells, dish ends, cones, and complex small assemblies, built to strict dimensional tolerances.
Advanced Welding Services
- High-quality welding utilizing certified professionals proficient in multiple processes (GTAW, SMAW, FCAW, SAW) for exotic metals, heavy wall thicknesses, and critical joints.
Rigging & Material Handling
- Safe and efficient handling, lifting, and setup of heavy fabricated components and large-scale metal plates within the workshop environment.
Other Workshop Activities
- Execution and coordination of critical inspection processes, including Hydro-Testing and preparation for Non-Destructive Testing (NDT).
- Managing and executing necessary heat treatment processes to relieve residual stresses and ensure metallurgical integrity.
- Complete final assembly finishing, including professional shot blasting, primer application, and specialized industrial painting to client specifications.
Our Past Contracts
- We fabricate equipment for Oil & Gas, Refinery, Fertilizers, Nuclear, Defense, Marine, and Aerospace for leading Engineering Giant in India – M/s Larsen & Toubro Ltd.
- We are a registered contracting company that performs fabrication work in India and around the world. We have a registered branch office in Europe and have completed contracts for several well-known European clients.
- Our most valuable assets are skilled fabricators and welders who can weld all materials in any position or orientation.
- Ammonia Converters, Urea Reactors, PP Reactors, RG Boiler, WH Boiler, Synloop Boiler & Steam Drum, Cold Collectors & Steam Generators, and Defense Equipment
- Carbon -Steel, Low Alloys Steel, Quenched & Tempered Steel, Low Alloy Steel with Nickel, Stainless Steel, Duplex, Super Duplex, non-Ferrous Metals & Alloys, Copper/Cupro-Nickel, Titanium, Aluminum, Clad Steels, Cladding (weld) of SS, Incoloy -825, etc. & High Tensile defense material.
- Overlay of nozzles and shells using processes such as FCAW and ESSC, and on any base material with any consumable.
- Experience with various welding processes such as SMSW, GTAW, SAW (including Narrow Groove), Plasma Arc, MIG-MAG, etc.
- FCAW overlay, Inner bore welding, automatic tube to tube welding, and Tri-junction welding
- Knowledge of all applicable fabrication codes, such as ASME, TEMA, DIN, and others.
- Experience fabricating defense equipment such as MOON MISSION antennas, rocket launcher structures, and wing tunnels.
- Nuclear spent fuel storage systems, nuclear reactors, and steam generator components, fix the submarine’s stabilizer and cradler.
Manpower Deployment-Workshop & Site
- Production Engineers: Supervisors & Engineers || Mechanical Design Engineer (Structural/ Pipeline/ Vessel) || QA-QC (In-Process/ Vendor/ Painting & Coating) || Site Commissioning || Maintenance || Planning
- Skilled Production Workers: Welder (All Positions/ All Processes/ All Materials) || Fitters (Fabrication/ Vessel/ Pipeline/ Structural/ Grinder)
- Non-Production Functions: Safety / Store Management / Instrumentation/ Estimation