In the highly demanding sectors of Heavy Engineering, Oil & Gas, and Construction, the integrity of critical equipment dictates the safety and success of the entire facility. Recognizing that top-tier EPC firms and heavy engineering manufacturers often face capacity constraints or require niche expertise for complex builds, we seamlessly integrate our dedicated workforce into your existing operations.

We specialize in executing Critical Fabrication Contracts at our clients’ manufacturing workshops. By deploying our own highly skilled manpower under our own stringent supervision, we transform your shop floor into a high-efficiency production engine, ensuring that your most complicated fabrication projects are executed with uncompromising precision. Our team excels in advanced metal forming—including precise plasma and gas cutting, complex dish end (D/End) forming, heavy shell rolling, and intricate nozzle cutouts and setups.

At the core of our fabrication capability is elite certified welders, experienced fitters, and expert riggers who possess deep domain knowledge in heavy fabrication. We take absolute ownership of the most technically challenging phases of the fabrication lifecycle.  We bring a craftsman’s attention to detail to the fabrication of critical components and sub-assemblies, ensuring that every shell, dish end, and small assembly aligns perfectly with exacting engineering tolerances and international codes.

Beyond forming and initial fabrication, we provide end-to-end oversight through the final assembly and finishing stages, ensuring your equipment is fully optimized for field deployment. Our comprehensive on-site execution encompasses critical post-weld activities, including coordinating Heat Treatment, conducting rigorous Hydro-Testing, and executing precise Shot Blasting and Painting processes.

By taking full accountability for both the skilled labor and the supervisory management of these specialized tasks, we allow our clients to scale their production capacity seamlessly, mitigate workforce-related bottlenecks, and guarantee the delivery of flawless, audit-ready equipment to the end user.

 

Manpower Deployment-Workshop & Site

  • Production Engineers: Supervisors & Engineers || Mechanical Design Engineer (Structural/ Pipeline/ Vessel) || QA-QC (In-Process/ Vendor/ Painting & Coating) || Site Commissioning || Maintenance || Planning
  • Skilled Production Workers: Welder (All Positions/ All Processes/ All Materials) || Fitters (Fabrication/ Vessel/ Pipeline/ Structural/ Grinder)
  • Non-Production Functions: Safety / Store Management / Instrumentation/ Estimation

Standard Critical Fabrication Services

To support the complex equipment manufacturing needs of our clients, we provide a comprehensive suite of specialized in-shop fabrication services, including direct supervision & survellience in other functions like QA/QC, Documentation & Safety:

  • Deployment of a complete, self-managed workforce (certified welders, fitters, riggers, and supervisors) to execute specific fabrication contracts within your facility.
  • Expert execution of plasma and gas cutting, heavy plate rolling for shells, dish end (D/End) forming, and precise nozzle cutouts and fit-ups.
  • Specialized fabrication of critical vessel components, including shells, dish ends, cones, and complex small assemblies, built to strict dimensional tolerances.
  • High-quality welding utilizing certified professionals proficient in multiple processes (GTAW, SMAW, FCAW, SAW) for exotic metals, heavy wall thicknesses, and critical joints.
  • Safe and efficient handling, lifting, and setup of heavy fabricated components and large-scale metal plates within the workshop environment.
  • Execution and coordination of critical inspection processes, including Hydro-Testing and preparation for Non-Destructive Testing (NDT).
  • Managing and executing necessary heat treatment processes to relieve residual stresses and ensure metallurgical integrity.
  • Complete final assembly finishing, including professional shot blasting, primer application, and specialized industrial painting to client specifications.

Our Past Contracts

  • We are a registered contracting company that performs fabrication work in India and around the world. We had a registered branch office in Europe and have completed contracts for several well-known European clients.
  • We fabricated equipment for Oil & Gas, Refinery, Fertilizers, Nuclear, Defense, Marine, and Aerospace for leading Engineering Giant in India – M/s Larsen & Toubro Ltd. & M/s MDL Ltd.
  • Our most valuable assets are skilled fabricators & welders who can weld all materials in any position, & processes, SMAW, GTAW, SAW (incl. Narrow Groove) Plasma Arc, MIG-MAG.
  • Ammonia Converters, Urea Reactors, PP Reactors, RG Boiler, WH Boiler, Synloop Boiler & Steam Drum, Cold Collectors & Steam Generators, and Defense Equipment
  • CS, LAS, Quenched & Tempered Steel, LAS with Nickel, SS, Duplex, Super Duplex, non-Ferrous Metals & Alloys, Copper/Cupro-Nickel, Titanium, Aluminum, High Tensile material.
  • Overlay of nozzles and shells using processes such as FCAW and ESSC, and on any base material with any consumable. FCAW overlay, Cladding (weld) of SS, Incoloy -825
  • Inner bore welding, automatic tube to tube welding, and Tri-junction welding
  • Knowledge of all applicable fabrication codes, such as ASME, TEMA, DIN, and others.
  • Experience fabricating defense equipment such as MOON MISSION antennas, rocket launcher structures, wind tunnels, Ship Rudder.
  • Nuclear spent fuel storage systems, nuclear reactors, and steam generator components, fix the submarine’s stabilizer and cradler.